E Coating Machine

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Product Details:

Product Type Automatic E-Coating Machine
General Use Industrial E-coating of metal and plastic components
Material Mild Steel / Stainless Steel
Type Horizontal
Weight (kg) 1800 kg
Coating Speed 10–80 m/min (variable)
Coating Head Slot Die / Reverse Roll
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E Coating Machine Product Specifications

Coating Head Slot Die / Reverse Roll
Glue Type Epoxy/Polyester/PU Based Coating
Coating Material Epoxy, Polyester, PU Paint
Power Consumption 13–18 kW
Coating Width 1200 mm Max
Heating System Electric & Hot Air Circulation
Drive Type AC Drive
Unwinder Type Shaftless Pneumatic Unwinder
Feature Corrosion Resistant, Uniform Coating, Touch Screen HMI
Rewinding Width 1300 mm
Power Source Electric
Weight (kg) 1800 kg
Control System PLC with Touch Screen Interface
Unwinding Width 1300 mm
Automatic Fully Automatic
Rewinder Type Auto Tension Control Rewinder
Type Horizontal
Voltage 380V/415V 3 Phase, 50/60Hz
Coating Speed 10–80 m/min (variable)
Dimension (L*W*H) 4200 x 1820 x 2100 mm
Color Industrial Grey/Blue
General Use Industrial E-coating of metal and plastic components
Product Type Automatic E-Coating Machine
Material Mild Steel / Stainless Steel
Computerized Yes

E Coating Machine Trade Information

Payment Terms Cash Advance (CA), Cash in Advance (CID)

Product Description

E Coating Machines are the machines, which are extremely demanded among jewelers. These are known to reduce the downtime of work. Offered machines are highly durable, user-friendly and extremely resistant to corrosion. These do not ask for much maintenance. The machines are required for providing scratch proof shine to jewelry. E Coating Machines have accurate performance, robust housing and Standard Accessories. These boast of extreme utility and allow for advanced operation.

Advanced Control and Uniform Coating

Achieve consistently accurate coatings with a computerized PLC system and intuitive color touch panel interface. The frequency inverter drive and auto tension controller deliver variable line speeds and stable operation, ensuring your materials benefit from precise film thickness and uniformity. Both metal and plastic substrates are handled seamlessly, delivering professional-grade results every cycle.

Robust Safety Features and Ease of Maintenance

Operator safety is secured with emergency stop buttons, overload protection, and integrated safety interlocks. The E Coating Machine's cleaning system with a doctor blade or scraper streamlines maintenance, keeping operations smooth and downtime minimal. Comprehensive onsite commissioning, training, and included accessories like a toolkit and spare rollers support long-term productivity.

Flexible Industrial Application and Efficient Performance

Adaptable for various coating types-epoxy, polyester, and PU paints-the machine fits the needs of exporters, manufacturers, and suppliers. Its fully automatic horizontal design, corrosion-resistant finish, and efficient heating system make it suitable for demanding industrial environments. Variable coating widths and roll sizes provide production flexibility, helping to optimize workflow and reduce waste.

FAQ's of E Coating Machine:

Q: How is the coating thickness adjusted on the E Coating Machine?

A: The coating thickness is adjustable between 7 and 35 microns using the slot die or reverse roll coating head, managed through the computerized PLC and touch screen HMI. This allows precise control for different substrates and application requirements.

Q: What safety features are included with the E Coating Machine?

A: The machine is equipped with emergency stop buttons, overload protection, and safety interlocks to enhance operator safety during operation. These systems work together to prevent accidents and ensure reliable, compliant industrial use.

Q: When should the integrated cleaning system be used?

A: The doctor blade or scraper cleaning system should be employed after each coating cycle or during regular maintenance operations to remove excess material and maintain coating quality. Regular use helps preserve machine longevity and consistent output.

Q: Where is installation support provided for this machine?

A: Onsite commissioning and training are available, ensuring proper installation and operator familiarity at your facility. Detailed operation manuals and included accessories further facilitate setup and ongoing use.

Q: What process does the machine use to control tension during operation?

A: A load cell-based auto tension controller manages material tension throughout coating, unwinding, and rewinding. This system ensures uniform coating application and prevents substrate deformation or inconsistency.

Q: How can the machine's coating width and speed be adjusted for different projects?

A: Coating width is adjustable up to 1200 mm, while speed varies between 10 and 80 m/min via frequency inverter drive. Both parameters are set through the touch screen HMI, offering the flexibility needed for diverse production requirements.

Q: What are the key benefits of using the E Coating Machine for industrial applications?

A: The machine delivers uniform, corrosion-resistant coatings on a range of materials, supports high-rate production, and minimizes downtime with automated systems and easy maintenance. Its advanced safety and control features ensure efficient, high-quality results for manufacturers and exporters.